Concrete block plants

Complete plants for concrete block production.

OMAG delivers the entire process chain: mixing, batching, pressing, curing, splitting, packaging and board handling. Every plant is tailored to your product range, your building and your expansion steps.

Overview of an OMAG concrete block plant

Three steps to a fully automatic plant

OMAG plants can be expanded step by step, from semi-automatic operation to fully automatic production.

  1. 1

    Base plant

    Machine, board handling and wet-side logistics as a solid foundation.

  2. 2

    Automated dry side

    Lowering unit, transport line, block splitter and packaging complete the line.

  3. 3

    Full automation

    Block and board package transport, buffers and end-to-end visualisation.

Plant components

The material and production flow of an OMAG plant consists of the following components:

Mixing and batching plant

Recipe-accurate preparation of core and face concrete.

Concrete transport systems

Bucket conveyor or belt, optionally with ColorMix for multi-coloured face mixes.

Machine / OMAG Tronic

The heart of the plant with highly efficient vibration.

Elevator

Take-over and stacking of freshly produced boards.

Finger car group

Configured per project, with laser board detection, laser distance measurement and Wi-Fi data transfer.

Curing chamber

Controlled curing of the products.

Lowering unit

Destacking towards the dry side.

Dry side transport line

Slide and roller conveyors for onward transport.

Block splitter

Separating and doubling blocks before packaging.

Packaging

Servo drives, smooth motion sequences, rotation up to 270°, integrated or stand-alone.

Block package transport

Moving finished packages towards storage or loading.

Board stacker

Stacking and turning of production boards.

Board package car group

Board package cars, roller conveyors and cranes, optionally with rack buffer.

Board destacker

Returning boards into the production cycle.

Plants and components

First expansion step of an OMAG concrete block plantSecond expansion step of an OMAG concrete block plantFully automatic OMAG concrete block plantColorMix system for multi-coloured face concreteFinger car of an OMAG car groupPackaging section of an OMAG plant

A layout for your building

We review your floor space, your products and your cycle targets and prepare a realistic layout.

Request a layout